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Grit-Impregnated Epoxy Coated PC Strand for Post-Tensioning

Grit-Impregnated Epoxy Coated PC Strand for Post-Tensioning

Advanced Anti-Corrosion & High-Bond Infrastructure Grade. Engineered for critical post-tensioned structures in aggressive environments, our grit-impregnated epoxy-coated prestressed concrete steel strand combines a robust 1860 MPa tensile core, an impermeable fusion-bonded epoxy barrier, and an abrasive outer grit layer, delivering ultimate corrosion resistance alongside exceptional bond strength for demanding civil engineering.

Grit-Impregnated Epoxy Coated PC Strand | Enhanced Bond Post-Tensioning Tendon

1. Technical Specifications & Metallurgical Data

​Designed for critical load paths requiring both maximum corrosion protection and superior structural bonding under international standards. Every coil adheres to rigorous mechanical and coating benchmarks.

Technical Parameter

Specification Value

Governing Standard

Available Diameters

12.7 mm (0.5 inch) / 15.24 mm (0.6 inch) / 17.8 mm

ASTM A416 / ASTM A882

Strand Configuration

7-Wire (1 Center Wire + 6 Helical Outer Wires)

ASTM A882 / ISO 14655

Specified Tensile Strength

1860 MPa (Grade 270 High Tensile)

ASTM A416 / ISO 6934-4

Coating Foundation

Fusion-Bonded Epoxy (Electrostatic Spray Cured)

ASTM A882 / ISO 14655

Bond Enhancement

Inert Grit-Impregnated Outer Layer (Abrasive Finish)

PTI / Specialized Specs

Relaxation Class

Class 2 (Low Relaxation, Max 2.5% at 1000h)

JIS G3536

Surface Condition

Epoxy Encapsulated with High-Friction Grit Finish

Corrosion-Inhibited Free

2. Core Engineering Advantages

· â€‹Dual Performance—Corrosion Resistance & High Bond: The fusion-bonded epoxy layer provides absolute defense against chlorides and de-icing salts, while the embedded grit surface dramatically increases the bond shear strength with structural grout or concrete.

· â€‹High-Tensile Structural Core: Built upon premium 1860 MPa low-relaxation 7-wire steel strands, delivering uncompromising ultimate breaking load (MBL) reliability for heavy-duty post-tensioned designs.

· â€‹Optimized Transfer Length: The high-friction grit texture significantly reduces transmission and development lengths in precast or bonded post-tensioned applications, enhancing structural efficiency.

· â€‹Full Metallurgical & Protective Traceability: Manufactured under stringent ISO 9001 protocols. Each commercial shipment includes a comprehensive Mill Test Certificate (MTC) verifying tensile strength, coating thickness, and bond profile.

​3. Industrial & Post-Tensioning Applications

​Engineered for heavy-load-bearing post-tensioned structures operating in aggressive or corrosive environments:

· â€‹Bridge Infrastructure: Segmental box girders, precast bridge beams, stay cables, and bridge decks subjected to aggressive de-icing chemicals or marine air.

· â€‹Marine & Coastal Structures: Offshore platforms, port wharfs, piers, and cross-sea bridge foundation tie-downs.

· â€‹Specialized Geotechnical Works: Permanent high-capacity ground anchors and soil nails requiring enhanced pull-out resistance in corrosive strata.

​4. Frequently Asked Questions (FAQ)

​Q: What is the purpose of the grit-impregnated surface on the epoxy coating?

A: Standard epoxy coatings are smooth, which can reduce mechanical bonding with concrete or grout. The grit-impregnated surface creates a high-friction profile that significantly enhances the bond/shear strength while maintaining complete corrosion protection.

​Q: Do these strands comply with international manufacturing standards?

A: Yes. The base steel strands comply strictly with ASTM A416 / ISO 6934-4, and the epoxy coating processes adhere to ASTM A882 / ISO 14655 performance frameworks.

​Q: What is the standard export packaging and transport safety?

A: Coils are carefully wrapped with heavy-duty padding and protective materials, secured with high-tensile steel strapping, and palletized to prevent any impact or abrasion to the grit-epoxy layer during international containerized transit.

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